Project Overview
An industrial water treatment operator required reliable UV sterilizers for continuous disinfection inside the production cycle. Two separate streams had to be covered: up to 85 m³/h on the main line and up to 25 m³/h on a secondary line. The customer prioritized a reagent-free solution, uninterrupted operation, short lead times, and drop-in compatibility with existing piping.
Challenges
- No chemicals — strictly physical UV disinfection only.
- Online operation — no pauses in production.
- High throughput with stable UV dose delivery.
- Tight deadlines and readiness for pick-up.
- Exact configuration without post-delivery modifications.
Engineered Solution
Following technical review, the team proposed a package of inline ultraviolet lamps systems:
- Capacity: up to 85 m³/h each
- Housing: stainless steel AISI 304
- DN100 flanges
- UV source: UVL 32800 germicidal lamp
- Electronic ballast: L-220-1x(500–800)-2212-170
- Approx. 20 kg, 2100 × 300 × 400 mm
- Capacity: up to 25 m³/h
- Housing: AISI 304
- DN80 flanges
- UV source: UVL 19320
- Electronic ballast: L-220-1x320-2212-150
- Compact format for constrained spaces
All reactors use a U-shaped layout for easier tie-in, inspection, and service. Each assembly includes a quartz sleeve protecting the UV lamp and a matched electronic ballast for stable output and long lamp life.
Implementation & Handover
- Rapid technical consultations and commercial offer approval.
- Fast build, packaging, and staging for customer pickup per schedule.
- Full documentation set: technical passports, O&M manuals, wiring notes.
- A quartz sleeve installation question was resolved the same day with step-by-step guidance; a replacement option was offered as a contingency.
Results for the Client
- Chemical-free compliance with water quality requirements.
- 12-month warranty on germicidal UV lamps.
- Robustness to frequent starts (up to 2,000 on/off cycles).
- Complete kit supply — from lamps and quartz sleeves to electronic ballasts and connectors.
- On-time delivery and end-to-end technical support.
If you need a dependable UV disinfection system for water — from specification to shipment — we’ll tailor a configuration that fits your flow, footprint, and hygiene targets.
